ETCH New Product Introduction, Manufacturing Operations and Customer Quality Engineer III (E3) - Military Veterans

at Applied Materials

Austin, Texas

Key Responsibilities

Develops and applies quality standards in accordance with company and customer requirements. Before Build (Virtual/QiED): Share field and mfg. lessons learned of the baseline program with appropriate owner to ensure no repeats. Collaborate with NPME, DEA, and ME during Virtual Analysis. Lead Mfg. FMEA , implement actions from FMEA and collaborate with OMS team for OMS development. During Build (Manufacturing): Identify and close gaps in achieving world-class quality on the factory floor, including but not limited to regular spot check on various floor activities, tool calibration, OMS, review cross-over checklist. Attend production meeting, Participate in QC Cert. Conduct Investigation, Diagnostic and Root cause Analysis for repeat issues and top issues.  Spot check RCCA effectiveness of non-conformances. Accountable for the accuracy of NC record content. Gemba support. Create Inspection Plan and set effective closure date. After Ship (Customer and Lab): Review, assign owner, and drive closure (end-to-end) on NPI-caused NCs and provide deep dive analysis when appropriate. Lead and/or consult on all NPI caused 8Ds. Drive containment and ensure closure in alignment with cycle time requirements of our A3 strategies. Product Readiness Assessment (PRA): Own MFG NC and Field NC performance elements within PRA-Quality. Also, strongly supports/participates in the completion of lessons learned and FMEA part of PRA-Quality. Product transition: Support NPI to volume transitions from quality perspective. For HVM transition, NPI QE to collaborate with Volume Mfg. on lessons learned, Conduct quality assessment of HVM transition effectiveness post transfer and develop countermeasures for the gaps. Continuous Improvement –Facilitate shop floor as well as Shared Services Kaizen, Drive key strategic CI programs like 6S, SPARK, Data Sciences, etc, Provide training on problem solving, Mentor Green Belt & Black Belts, Facilitate ISO internal/External/ Customer audits for NPI Ops. Develops and conducts related tests. Designs and implements methods and procedures for inspecting, testing, and evaluating the precision and accuracy of products and/ or production equipment using AMAT internal application tools. Develops methods and parameters, project methodology and/ or project proposals. Develops and uses procedures.  Prepares documentation for inspection/ testing procedures. Recommends corrective action for procedural, product, or process deficiencies. Gathers operational and test data and evaluates results.  Evaluates work methods, procedures and policies. Tracks progress of qualification status, reviews reliability test results, determines disposition of non-compliant products, reviews and releases qualification packs.  Participates in audits. Utilizes drawings, specifications, industry standards, and sketches, adapting inspection measuring devices and procedures when necessary. Read and interpret technical drawings and specification requirements. Reduces qualification cycle time and cost while still meeting quality performance requirements. Responsible for driving Continuous Improvement in the Quality of AMAT’s product portfolio; Eliminate customer complaints and escalations; Works and demonstrates ability to closely lead multi-functional teams including but not limited to: experienced design and development engineers, Quality and Reliability engineers, Supply Chain Management teams, suppliers and technology partners in order to acquire and implement best known methodologies and deliver a better quality and customer experience than in current portfolio. Monitors field customer performance of product to identify issues and allow for early investigation and mitigation. Drives investigation, capture, Root Cause Analysis, Containment, Corrective Action, Process Improvement to prevent issue recurrence. Monitors plans using statistical methods. Conduct Quality Post-Mortem and document lessons learned reviews from current and older products to prevent recurrence of Quality issues and drive corrective actions into the next generation product portfolio. Drives customer escalation resolution (root cause analysis, Containment, Corrective Action and Process Improvements following the 8D discipline format) to prevent recurrence of problems Drives Design, Quality, Reliability, lessons learned and VoC (Voice of Customer) requirements into new product designs to improve the quality and reliability of new products.

Functional Knowledge

  • * Demonstrates expanded conceptual knowledge in own discipline and broadens capabilities

  • * Strong computer skills, Microsoft Office applications (Excel proficiency required) ; 8D Root Cause analysis and Corrective Action, Containment, FMEA

Business Expertise and Skills

  • * Understands key business drivers; uses this understanding to accomplish own work

  • * Experienced in high volume manufacturing environments

  • * Proven track record working and managing customer issues and suppliers Key Performance Indicators (KPIs)

  • * Manages and coordinates customer PPM (Parts per Million), supplier PPM, supplier problem solving on time, cost recovery and supplier warranty indicators

  • * Knowledge of Quality systems and measurements, Lean Manufacturing, Advanced Product Quality Planning (APQP), Product Part Approval Process (PPAP), PFMEA, ISO9001, Quality Assurance tools

  • * Undertakes special projects as required;  Leads, Contribute and support continuous improvement activities

  • * Prepares and presents reports at group meetings and internal customers; Understanding of engineering drawings and manufacturing processes; Ability to work in a diverse and dynamic environment

  • * Planning and prioritizing activities; Good communication and interpersonal skills; Negotiation and Influencing skills; Ability to present data effectively

  • * Problem-solving skills; Team working skills; Analytical skills; Time management skills; and Understanding of cost and financial impacts

Leadership

  • * No supervisory responsibilities but provides informal guidance to new team members

  • * Self-motivated individual, Flexible, Adaptable. Optimistic, Self aware, Open to change

  • * Work mostly with minimal supervision Assertive, resilient and welcomes change and navigates through adversity

  • * Shows moral courage, openness and honesty in all dealings

  • * Engages interest and participation of others and has a collaborative approach to working with others

  • * Lead, support groups of technicians and engineers

Problem Solving

  • * Solves problems in straightforward situations; analyzes possible solutions using technical experience and judgment and precedents 

  • * Excellent attention to detail; Continuous improvement consultant skills; Lean Manufacturing knowledge; Innovate from original solutions

Impact

  • Impacts quality of own work and the work of others on the team; works within guidelines and policies

Interpersonal Skills

  • Explains complex information to others in straightforward situations

Travel:

  • 10 – 20%

Education

  • * Bachelor's Degree – Engineering, Computer Science or related Engineering Technology

  • * Advanced Quality Certifications

  • * 4-6 + Years of Experience job related

Applied Materials is committed to diversity in its workforce including Equal Employment Opportunity for Minorities, Females, Protected Veterans and Individuals with Disabilities.

Qualifications

Education:

Bachelor's Degree

Skills

Certifications:

Languages:

Years of Experience:

4 - 7 Years

Work Experience:

Additional Information

Travel:

Yes, 10% of the Time

Relocation Eligible:

No

Applied Materials is committed to diversity in its workforce including Equal Employment Opportunity for Minorities, Females, Protected Veterans and Individuals with Disabilities.

Austin, Texas

A global leader in the nanomanufacturing technology solutions for the electronics industry, Applied Materials is built on the strength of talented people. We offer a wide variety of job opportunities for experienced professionals and recent college students/graduates that will capitalize on your current skills while broadening your experience and engaging you in a dynamic, fast-changing industry.

Here, you will work in community to achieve a common goal and encounter exciting new challenges every day. Our company is continually evolving: implementing innovations to make semiconductors more portable, powerful, and affordable than ever before.

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